Introduction to the Clean Seal System
The Clean Seal System Machine is a bench-mounted unit that is ideal for sealing single or multiple hose and tube ends at one time. The white teflon plunger provides a centered surface for holding the Clean Seal Capsule in place for a perfect 360- degree heat shrink fit. There is an adjustable shelf on the plunger for sealing 45 and 90 degree fittings cleanly and perfectly. Incoming air is filtered to ensure cleanliness. The Clean Seal System is 230V single phase and has an on/off rocker style switch which illuminates green when powered on. The heat source for shrinking the Clean Seal Capsule is controlled by a timer that can be set up to 60 minutes. When turned on a white light will illuminate.
Ultra Clean also offers an industrial heat gun with diffuser. The heat gun can be bench mounted by using the vacuum pump adjustable stand for hands free operation. The heat shrink gun and diffuser can also be taken directly to the hose or tube if required. Ultra Clean offers 95mm ID diffusers to accommodate all clean seal capsule sizes. Diffusers come with a 1 ½” or 2″ inside diameter connection for customers who already have a temperature adjustable heat gun.
The UC-HL 1910E Heat-gun comes complete in kit form. The temperature setting is pre-set to #4 on the temperature dial, which is approximately 325 degrees Fahrenheit or 165 degrees Celsius. Heat shrinking temperatures above 350 degrees Fahrenheit or 175 degrees Celsius will have a detrimental effect on the Clean Seal Capsules performance.
Sizing the correct Clean Seal Capsule for your application is easy. Measure the end fitting from point to point on a hex style nut or the largest outside diameter of the end fitting. Sizing charts can be found in both nominal inch and millimeter in our Product Manual and Clean Seal System brochure. They are also available on our website www.ultracleantechnologies.com. The correct Clean Seal Capsule part number will be displayed in both Bulk and Pre-Packaged quantities. Clean Seal Capsule Application is both fast and easy.
The machine will need a few minutes to reach the correct temperature from a cold start. Slide the correct size Clean Seal Capsule over the end fitting. Place the Clean Seal Capsule against the white plunger and push in. A complete seal takes place in less than two seconds.
The Clean Seal Capsule will not generate contamination during the installation or removal process and it stays on until you’re assembly is ready for use. The clean seal capsule has a unique tear strip that is easy to grab with or without gloves.
Pull the tear strip up to remove the capsule cleanly from the hose end. For more questions about the Clean Seal System or any other Ultra Clean Product, please call or email one of our product specialists today.
Ultra Clean Technologies developed the Clean Seal System as an advanced capping method to raise the bar on cleanliness. This innovative technology uses heat to shrink capsules onto cleaned hose and tube assemblies. The system proves to be superior against the many downfalls of the traditional injection molded cap and plug due to the ease of use, reduction of inventory, and many other features.
The Clean Seal Capsule comes pre-stacked in stick form so the inside is always clean and contamination free. Injection molded caps and plugs are loose in a box and will become contaminated when exposed to airborne contamination in a hose or tube fabrication area.
The Clean Seal Capsule will not fall off during handling or transportation because it conforms cleanly to the assembly during the shrinking process. With just 16 sizes, Clean Seal Capsules can fit most hose and tube assemblies from ¼” through 2″. These lightweight capsules are packed efficiently in boxes to provide the user with a large but compact inventory, while reducing shipping costs.